Value-Added Assembly

Original equipment manufacturers (OEMs) deliver high-quality products while keeping costs low and eliminating waste. Small manufacturers play a vital role in helping OEMs achieve their goals by providing value-added assembly services.

At H&S Manufacturing, we have extensive experience in this area, placing us in the ideal position to highlight the benefits and strategies for successful collaboration between small manufacturers and OEMs.

What Is Value-Added Assembly?

Value-added assembly refers to the process of outsourcing specific production activities to a third party that specializes in handling assembly tasks. By outsourcing specific manufacturing tasks to a reliable third-party partner, manufacturers can maintain the quality they’re known for while meeting demanding organizational goals.

Small manufacturers play a crucial role in supporting OEMs by providing specialized assembly services. Value addition in manufacturing offers benefits such as:

Cost Efficiency. OEMs can significantly reduce production costs by eliminating the need to invest in fixed assets like manufacturing plants.
Quality Enhancement. Small manufacturers with expertise in assembly focus on precision to ensure components are put together accurately and efficiently. This leads to a higher standard for quality and safety in the final product.
Logistics Simplification. OEMs receive finished assemblies rather than separate parts, simplifying logistics requirements and streamlining the supply chain.

Electromechanical and Mechanical Assembly

Electromechanical assembly refers to any assembly consisting of electrical and mechanical components. This can include subassemblies that work together for a specific function. Some common techniques used to develop electromechanical assemblies include surface mounting, soldering, through-hole mounting, and circuit layout.

A key advantage of using electromechanical assembly processes is the ability to integrate multiple functions into a single unit. For example, a motorized door opener with an electric motor, gears, and sensors saves space and promotes efficiency in the larger system.

How Small Manufacturers Can Help OEMs

Small manufacturers like H&S Manufacturing provide several benefits to OEMs through value-added assembly.

Collaboration. Small manufacturers collaborate closely with OEMs to learn specific product requirements. A clear understanding of the product and design intent allows manufacturers to assemble components seamlessly.
Customization. Value-added assembly allows for more customization. Small manufacturers tailor their services to meet the unique needs of each OEM project.
Efficiency. Small manufacturers have specialized equipment and skilled labor to streamline processes. They use their unique capabilities to handle intricate tasks and ensure that the final product meets all relevant standards.
Additional Services. Many small manufacturers offer additional services, such as cable assembly, material cutting, part modification, testing, quality control, inspections, packaging, and fulfillment.

Case Study: Meeting Unique Demands for Submersion Testing

H&S Manufacturing was recently approached with a challenge they’d never encountered before: submersion testing a customer’s units to ensure durability and performance under water pressure. Learn how H&S successfully adapted its approach to overcome this challenge.

An Unexpected Challenge: Submersion Testing

H&S Manufacturing’s decades of experience included running a range of tests for quality control. When a customer requested submersion testing for their units, however, this presented a unique challenge. H&S would have to rethink its typical testing procedures to achieve meaningful results and meet the customer’s unique requirements.

The Solution: Strategically Investing to Enhance Capabilities

H&S took a proactive approach and invested in a submersion tank. H&S engineers and technicians delved into the intricacies of submersion testing, studying industry standards, safety protocols, and best practices to obtain accurate results.

The newly acquired submersion tank provided the controlled environment necessary for accurate testing, allowing the engineers to simulate real-world conditions and evaluate how the units performed when submerged. H&S collaborated with the customer’s experts to understand and meet their project needs, using these insights to fine-tune the testing process and obtain reliable results. The team adopted rigorous quality checks during testing to monitor pressure levels, leakage, and unit integrity.

By swiftly adapting and investing in the necessary infrastructure, H&S Manufacturing was able to successfully conduct submersion testing for their client. The units passed all tests, meeting the necessary safety and performance standards. This experience not only expanded H&S’s capabilities but also strengthened its customer relationships.

Learn More About Value-Added Assembly

Small manufacturers play a vital role in the ecosystem of OEMs. Their value-added assembly services contribute to cost savings, quality improvement, and streamlined operations. As H&S Manufacturing continues its legacy of 55 years in the field, the company remains a valuable partner for OEMs seeking efficient and reliable assembly solutions.

Certifications We Adhere To